Latest Products Latest Products Thu, 24 Jun 2021 11:46:44 +0530 en-us Belt Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 The Belt Conveyor is a modern way to convey any type of product and maintain separation between them the Belt Conveyor is offered in many different sizes and configurations to fit Clients needs these are available in different sizes with multiple options including incline and decline effectively transfers all type of material such as parts, unpacked and packed items, coal, husk, ash, pellet, biomass, pet coke, Crushed stones etc Pipe Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 Pipe Conveyor is used to transfer material in an enclosure of the belt itself, It done so by the help of customized rollers and frames generally it used to transfer fly ash or light material like husk. Slat Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 Slat conveyors can be used in severe applications such as handling hot, oily, or abrasive material where rubber or canvas belt conveyors are impractical. The conveyors can be made of wood, formed steel or structural steel slats. The type of slat is determined by size, weight, and properties of the product being conveyed. Slat conveyors are extremely versatile in handling a multitude of products, from raw materials, through manufacturing process, to finished products. Conveyors have slats attached to double-strand steel sidebar bushed roller chains and teesvailable in all practical widths, lengths and heights. This conveyor is known for a long production life with the least amount of maintenance & repair. When designed properly, these are a very useful addition to a manufacturing system. Cleated Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 Cleated Conveyor is designed to handle the aggressive transfer and elevation of materials like coal, potash, stone, gravel, bark chips, biomass pellets wood chips, etc. A Cleatted conveyor design locks free-flowing materials to the belt surface when the incline exceeds the capabilities of standard smooth belting. This prevents slip back of material and the costly production losses that go with it. Chevron Cleated Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 Normal conveyor belts have a limitation of angle of repose i.e maximum conveying angle of inclination is approximately 18° depending on the material. If steeper angles of inclinations are required the same is made possible by using Chevron Cleatted Belts.Details : Chevron Conveyor Belt have rubber profiles that are integrally vulcanized with the top cover of the belt. These profiles am made with highly abrasion resistant rubber types and are offered in Softer Compounds (45 50 Shore) as also 60 shore materials. The profiles am shaped in such a manner that them is no need for special idlers and these can be run on conventional conveyors. The pitch of the Chevron ensures a smooth ride over flat return Idlers. Kwality Conveyor offers a wide range of Profiled Chevron Cleatted Belts, which make increased angles of 30° to 40° inclination possible. The advantage of high angle of inclination is that less space is needed to reach the desired conveying height. Chevron Cleatted Belts offered by Kwality Conveyors with international standards. High Angle Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 A high Angle Conveyor is a hybrid Design made from the principle similar to a bucket Elevator and keeping in mind low maintenance of a normal Belt conveyor, generally when the capacities are higher and the length of the elevator exceeds 19 MTRS a lot of maintenance is incurred during the operation of Bucket Elevator. So keeping in mind space constrain in plant and providing low maintenance Kwality Conveyor has come with this new design of Steep Angle Conveyor. Bucket Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 A centrifugal discharge elevator may be vertical at 90 Degree or inclined at 75 to 85 degree. Vertical elevators depend entirely on the action of centrifugal force to get the material into the discharge chute and must be run at speeds relatively high generally 30:1. Inclined elevators with buckets spaced apart or set close together may have the discharge chute set partly under the head pulley. Since they don't depend entirely on the centrifugal force to put the material into the chute, The bucket elevator is the enabling technology that permitted the construction of grain / Rice Elevators. A diverter at the top of the elevator allows the grain to be sent to the chosen bin.Bucket elevator can elevate a variety of bulk materials from light to heavy and from fine to large lumps. Shuttle Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 The Industrial Shuttle Conveyor is a unit designed for full-pallet applications. Common uses are for shipping lane accumulation or for a manual pallet-loading operation, but can also be used as a short transfer section in lieu of a 3- strand chain transfer conveyor. Screw Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 Screw conveyor is new transportation equipment which pushes material continuously using the rotation of spiral blades. It can be installed inclined. And transport material steadily. Adopt high-quality steel and special purpose steel to meet different working requirement. The work is done inside the shell of closed round cross section. It is applicable for transporting powder granular and small blocked bulk material, such as clay powder, cement, concrete, sand, stone, grain, coal etc. It is not applicable for transporting materials with properties, like big viscosity, easy deterioration, and combined forms. It can complete the gathering, stirring, mixing, dehydrating, customizing material, unloading, and stacking and so on. Conveyor Idler Roller Tue, 23 Jun 2020 00:00:00 +0530 Carrying roller are used to support the conveyor belt and are installed on the groove-shape frame, groove-shape forward inclined idler frames and transition idler frames. A full range of std rollers are available A idler rollers. Rollers include high quality bearings, multi-labyrinth sealing, greased and sealed for life and other critical specifications essential for high performance. For diameter range from 76mm to 219mm, for belt ranges between 450mm A 2500mm in width.   Details : Kwality Convenyors manufactures carrying idler, impact idler, return idler and guide rollers and brackets / frames for Export and to supply in our Projects, in some case as per clients request we do manufacture special site idlers . These idlers are designed and manufactured for a long trouble free life with no greasing and with maintenance free high quality sealed ball bearings these rollers can handle the big loads with no regular maintenance. Carrying Idler Frame Tue, 23 Jun 2020 00:00:00 +0530 Troughing idlers are use for conveying bulk materials, and are designed and manufactured with Troughing angels of 20°, 35°, 45, and any other angle are also manufactured as per customer's design and drawings. Self Aligning Carrying Roller Tue, 23 Jun 2020 00:00:00 +0530 Self-Training Carrying Idler are installed between the normal idlers to adjust the transverse displacement caused by unevenly loading, wet condition of bottom of belt side and bad training of belt. Self Aligning Flat Return Roller Tue, 23 Jun 2020 00:00:00 +0530 Self-Training Flat Return Idler automatically trains the belt from misalignment and protect the belt edges from damages caused by the same. The action is positive for belt operations. Flat Return Roller Tue, 23 Jun 2020 00:00:00 +0530 The return idlers which carry the weight of the empty belt in the return side or the lower side of the conveyor are mostly single roller straight idler. Y Type Return Roller Tue, 23 Jun 2020 00:00:00 +0530 V-Return Rollers, this 2-roll design forms the return belt into a V trough and these return idler sets are referred to a 'V' return rollers. Belt Conveyor Head Pulley Tue, 23 Jun 2020 00:00:00 +0530 Conveyor pulleys are the main elements providing the transmission of torque from the drive and ensuring that belts remain taught. Drive pulleys/Head pulley is the main part for conveying bulk materials , which located at the discharge point of the conveyor it provides the driving force for the conveyor. Snub and Bend Pulley Tue, 23 Jun 2020 00:00:00 +0530 The purpose of the snub pulley is to wrap the belt further around the drive pulley to improve the transmission of the driving force, and to eliminate belt slip. The average angle that the belt is wrapped around the head pulley is 220.Conveyor belt pulleys are often lagged with rubber to improve the friction between the drive pulley and the belt. A conveyor belt will always move towards the point of first contact. For this reason, to improve the alignment of the belt, the head and tail pulleys. Bend Pulley tightens the belt giving more surface contact between the belt and pulley surface and is located immediately behind the drive pulley. Bend Pulley is used on the conveyors where length of the conveyor is more than 30 Mtrs. Conveyor Tail Pulley Tue, 23 Jun 2020 00:00:00 +0530 Tad pulley is located at the tail end/ Feed point of the conveyor opposite to the head tail pulley can be a drive pulley or an idler pulley. Diamond Grooving On Pulley Tue, 23 Jun 2020 00:00:00 +0530 The purpose of Diamond Grooving on Pulleys is to wrap the belt further around the drive pulley to improve the transmission of the driving force, and to eliminate belt slip. At the manufacturing level the Surface of Pulley is Smooth Diamond grooving on the pulleys can be done by Hot / Cold Vulcanization which improves the friction between the drive pulley and the belt. Volumetric Feeder Tue, 23 Jun 2020 00:00:00 +0530 Volumetric Feeders are suitable for a variety of applications including the feeding of abrasive materials that may damage other types of feeders, materials with large particles, free-flowing materials, applications where limitations are there, metering materials for totalisation, and applications requiring a wide range of feed rates These feeders allows you to accurately control feed rates to your process where there is no need to gravimetrically weigh material The volumetric feeders can be supplied with a variety of feed hoppers and support frames designed to suit the application Vibrating Feeder Tue, 23 Jun 2020 00:00:00 +0530 Vibrating feeders are used to convey and extract material from hoppers and bins at a controlled rate. These units are suited to both heavy duty and abrasive applications, when supplied with appropriate surface coatings and liners. The feeders can be installed with either hanging or foot mounted suspensions or a combination of both.   Details : All kwality Convenyors feeders are engineered to meet the application requirements and are available in trough and tube models for light, medium and heavy duty applications. The vibrator is made of two fixed eccentric shafts whose gears are jogged. When installation, the two gears must be jogged according to the sign. Through drive of the motor, the two eccentric shafts start rotating to produce a linear huge power which forces the feeder to vibrate. Through the vibration, the materials will slip and sling on the funnel, moving forward, when the materials pass the screening part, smaller parts will fall down, and avoiding the further crushing, so screening purpose can be reached. Impact Crusher Tue, 23 Jun 2020 00:00:00 +0530 Impact crushers use the impact force to crush the materials. The feed materials are first crushed by the rotating bars and then the crusher materials are thrown against the breaker plates for secondary crushing. We ensure that speed of the rotor cooperate with the speed of the feed material to avoid unnecessary and unwanted wear of material. According t the outstanding performance of the impact Crusher, the machine can achieve the reduction ratios of 10:1 to 20:1. Key Features of Impact crusher are : Heavy duty rotor design, Unique hammer locking system, Interchangeable wearing parts, and easy maintenance. This series impact crushers provide customers low capital cost solutions, outstanding performance, good cubical shape, lowest operation cost per ton, and wide materials applications. Jaw Crusher Tue, 23 Jun 2020 00:00:00 +0530 Jaw crushers are typically used as primary crushers, or the first step in the process of reducing the material (produd). The material is dropped between two rigid pieces of rnetal, one of which then moves inwards towards the material, and then it is crushed because it has a lower breaking point than the opposing metal piece. The actual metal that contacts the material is made of a manganese alloy.   Details : Jaw crushers use the compression force to break down materials. When the material is poured into the chamber and fall though chamber, it will be crushed 2 to 4 times. The reduction ratio of this machine is about 6:1. Hammer Crusher Tue, 23 Jun 2020 00:00:00 +0530 Hammer Crusher  has a large feed inlet and high crushing capacity, the equipment is applicable for hard and large materials. The materials are suspended and the power consumption for crushing is I. The hammer crusher gives a great impact to the material for best results. The hammer axle is adjustable, and the hammer has a long service life. Gap between the gratings are adjustable to change grain size of the discharge, so as to meet different requirements of the customers Limestone Crusher Tue, 23 Jun 2020 00:00:00 +0530 Lime Stone Crusher  is the widely used as primary crusher machine for crushing process. Limestone crusher is needed to crush the large limestone into small particles in order to make limestone aggregate or limestone powder.The product passes between a series of precisely-machined roller pairs with an adjustable gap between them. After passing through, the ground material falls into the next set of rollers. The total number of rollers depends on the material properties and degree of particle size reduction required. Typically, the number of roll sections varies from one to four pairs.As the material falls between the nip point of each roll section, it is crushed into progressively smaller particles. Uniform, ground particles are then gravity discharged from the bottom of the mill. Vibrating Screen Tue, 23 Jun 2020 00:00:00 +0530 Shredder for Biomass : Biomass feedstock comes mainly from two areas the agricultural and forest industry. These two sources of biomass fuel provide the maximum feedstock material for the production of biomass energy. Other potential sources of biomass include high energy crops and agricultural residue such as corn Stover. To help achieve cost-effectiveness, the production of energy frorn agriculture and forestry feedstock requires the use of biomass fuel equipment. Biomass shredders reduce biomass into small pieces for handling purposes, enhancing size reduction, and subsequently create a suitable feed for the production of fuel from biomass. Biomass waste shredding not only aids in the transformation of waste into valuable renewable energy, but improves recycling efficiency and lowers landfill volumes. Biomass shredding equipment especially facilitates the processing of untreated biomass, a critical step in the production of renewable energy from waste. Biomass Bail Breaker Conveyor System Tue, 23 Jun 2020 00:00:00 +0530 The range we present is quality assured by the professionals and from the initial stages of procurement of raw material, we make stern quality inspections to deliver the best range. We are a reliable name in this arena and thus make sure that the services offered by us for payment are easy to use as well as offer hassle-free and instant transactions. Biomass Shredder Tue, 23 Jun 2020 00:00:00 +0530 Vibrating screens are the most important screening machines primarily used to separate feeds containing solid and crushed ores in size, and are applicable to both perfectly wetted and dried feed. The frequency of the screen is mainly controlled by an vibrator motor which is mounted above and directly connected to the shaft of screening surface. Vibrating screens usually operates at an inclined angle, traditionally varying between 0025  degrees and it should operate stabs stroke of 1500 - 7200 RPM.Pre-treatment of the feed is often required before the use of vibrating screen as the apertures in the screen may be blocked easily so keeping an extra mesh is always suggested. Belt Weigher Tue, 23 Jun 2020 00:00:00 +0530 Kwality Convenyors manufactures conveyor belt scales in single, dual and four idler configurations that are easy to use, dependable and provide top performance at a great value. Our scales feature self-storing calibration weights, user friendly weight processors and the longest warranty in the business.   Details : Our revolutionary display allows you to increase the efficiency of your operation like never before. The operator can easily interact with multiple scales at the plant and the supervisor can monitor production from the office on a PC or handheld device. Control Panels Tue, 23 Jun 2020 00:00:00 +0530 Quality Conveyors build panels with the end user in mind. We understand what is involved during project start up And commissioning, and incorporate these details into each design and panel assembled. We understand the littlethings, such as proper labelling, tagging, and clear and accurate documentation as key components to ensure smooth And successful start-ups with our panels. Below mentioned are the types of panel in which we deal. Dust Extraction System Tue, 23 Jun 2020 00:00:00 +0530 Embedded Composite EP Bag Filter It is the new type of EP bag filter, which put the static part (dust collecting electrode and discharge electrode) and the alternating arrangement of the dust bag.   Details : In the dist collecting mechanism, they change the dust through bag filter characteristics to make a change, new filter mechanism, used of change dust aerosol effect, improve the efficiency of bag filter, protection bag gas from the entrance to pass ESP area, carrying most of the smoke particles before reaching the bag was adsorbed on the anode plate, finished the initial purification of the flue gas. Flow through the porous filter the bag dust collecting plate, and further purification of flue gas through the filtering effect. When the filter bag cleaning, ESP effectively capture the secondary dust bag, dust was again greatly reduced the possibility of attachment to the bag. Collecting plate located on both sides of the bag to ensure that the process of electrical discharge corona discharge is not to endanger the bag. Great prospects for the future development of a new dust removal device.   Advantages : Devices are small, small footprint, low investment (ie, dust collecting equipment, saving board area, filter area, cross-sectional area, an area 20-3096). Removal efficiency (can be controlled in 3omg/nm3 below). Whole device resistance (low 80opa above). Operation and maintenance costs low (less than 4096 fthe industry norm). Easy maintenance (in the case of non- stop complete maintenance work). Dust Collection principle : Dust laden gas into the discharge electrode and the dust after the board changed region between the changed charged particles as the role of electrostatic forced in the dust collection plate of time to be a trap Dust collection plate not trapping the dust particles are bag trapping for the second time. When part of the dust bag remove dust, board trapping dust for the third time, will not produce the phenomenon of flying layer of dust from on the surface of dust filter bag. Dust particles which formed on the filter bag surface reduce on the process of dust extraction Pressure reduction, filtration rate increases Dust trapping efficiency increased because of the changed tiny particles Prevent bag damage from the high voltage cremation. The bag Filter includes the following: Long bag massive low-pressure pulse filter The ppw pulse-plenum bag filter The fiber glass bag filter The LFSF Ioculatous back blowing bag filter The high/low-pressure pulse bag filter Bag filter is widely used in cement, electric power, steel industry, metallurgy, chemical industry and material recovery flue gas dust removal.   Bag filter is large dust removal equipment, has the following characteristics : Large flow rate, good dust-cleaning effect, through running, it is very stable. The quality is credibility and stabilization, easy maintenance and less faults. Ash Handling System Tue, 23 Jun 2020 00:00:00 +0530 Mechanical ash handling involves use of Screw Conveyors, SHR/UHR Grade Belt Conveyors and where the temperatures are high a submerge conveyor is used which directly discharged the ash on Ground/ Trolley. Ash conveyed through Submerge conveyor cant be stored in silo, However ash conveyed through screw conveyor and Belt conveyors are collectively transferred to the silo. Pneumatic Handling System Tue, 23 Jun 2020 00:00:00 +0530 Pneumatic ash handling involves hot compressed air through pipe line to transfer ash with the help of vesselswag : Water Jacketed hoppers Knife gate valve Expansion Joint Doom Valve Ash Vessels Ro Bend Pocket Valve Non Return Valve (NRV) Orifice Plate Level Probe Switches Pneumatic cabinet Terminal Box Pressure Relief valve Diverter Valve Rotary Airlock Valves Bag Filter Ash Conditioner Fluidize pads with Root Blower